PLC & HMI upgradation, recipe and batch control, data integrity & audit trails, safety interlocks, control panel retrofitting, and regulatory-compliant upgradation & documentation.
Retrofitting
Why invest huge sums of money on new machines when you can upgrade your existing equipment at a fraction of the cost! Upgrades also improve productivity and safety, reduce errors and mishaps, help streamline decision-making, and boost accountability.
- Control System Upgradation
- PLC & SCADA Upgradation
- Process Improvement, e.g. Hot Melt System, Cool Zone
- Desiccant Type Dehumidification System Integration
- Spraying System Upgradation
- Air Handling Unit Upgradation
- Machine / Duct Cleaning System
- Retrofitting & Refurbishing of Equipment
- Instrumental / Equipment Upgradation
Control System Upgradation
PLC & SCADA Upgradation
Replacement or migration of PLCs, SCADA software upgrades, control logic optimization, HMI integration, alarm management, data logging, system testing, and documentation.
Process Improvement, e.g. Hot Melt System, Cool Zone
Design and implementation of process modifications such as hot-melt system optimization, cooling zone integration, temperature control enhancement, airflow balancing, and control logic refinement to improve product quality, consistency, and process efficiency.
Desiccant Type Dehumidification System Integration
Design and integration of desiccant-based dehumidification systems including airflow calculation, ducting and interface with process equipment, control system integration, humidity monitoring, interlocks, and commissioning for stable low-RH operating conditions.
Spraying System Upgradation
Upgradation of spray systems including nozzle selection and optimization, spray rate and droplet size control, pump and piping modification, automation integration, and process validation to ensure uniform coating and consistent product quality.
Air Handling Unit Upgradation
Upgradation of AHU systems including airflow and heat load optimization, filtration enhancement, temperature and humidity control improvement, ducting modification, control system integration, and commissioning to ensure stable and compliant process conditions.
Machine / Duct Cleaning System
Design and implementation of machine and duct cleaning systems including WIP integration, access and drain modification, cleaning media selection, automation of cleaning cycles, and validation support to ensure effective residue removal and GMP compliance.
Retrofitting & Refurbishing of Equipment
Mechanical, electrical, and control system refurbishment including replacement of worn components, system upgradation, performance restoration, safety improvements, testing, and documentation to extend equipment life and improve reliability.
Instrumental / Equipment Upgradation
Mechanical, electrical, instrumentation, and control system upgradation including PLC/SCADA, AHU, dehumidification, spraying systems, equipment refurbishment, testing, and commissioning to improve performance and reliability.
FAQs
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What does retrofitting mean for pharmaceutical processing equipment?
Retrofitting means upgrading existing equipment with new features, improved utility systems, safety upgrades, automation additions, containment, or performance improvements without replacing the entire machine.
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Does Anish provide engineering assessment before retrofitting?
Yes. A technical feasibility assessment is conducted to determine needs, compatibility, and scope before retrofitting work begins.
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Is documentation support provided for retrofitted equipment?
Yes. Documentation such as revised drawings, validation support, manuals, and qualification documents (DQ, IQ, OQ) is provided post-upgrade.
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What kinds of upgrades are included in Anish retrofitting projects?
Upgrades can include equipment parts improvements, drives & motors, automation & control system updates, containment additions, safety enhancements, and process optimization to improve performance and compliance.
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Can Anish retrofit old equipment to meet current cGMP and regulatory standards?
Yes. Retrofitting can be done in line with cGMP requirements, helping older systems meet updated compliance and quality standards.
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Does retrofitting help with contamination control and containment upgrades?
Yes. Retrofitting can integrate containment interfaces, closed-loop transfer, and safety systems into existing equipment to improve operator safety and product integrity.
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Can automation and process control be added through retrofitting?
Yes. Existing machines can be retrofitted with PLC/HMI controls, data logging, safety interlocks, and feedback sensors to modernize process monitoring and control.
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Is energy efficiency improved through retrofitting?
Yes. Upgrades such as new drives, motors, and optimized utility systems can improve energy efficiency and overall machine performance.
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Will retrofitting disrupt current production?
Anish plans retrofitting work to minimize production downtime and typically executes upgrades during scheduled maintenance periods.
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Does Anish provide after-retrofit support and service?
Yes. Anish offers service support, spare parts, and technical assistance after retrofitting to ensure smooth operation across continents.
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